Electron Beam Sterilization Equipment For Sale

Brochure: E beam sterilization equipment

Catalogue: Electron Beam Irradiation Plant Layout

What is e beam sterilization equipment?

E beam sterilization equipment uses a high-energy electron beam to sterilize medical devices and other products. This technology utilizes conventional electrical power and acts as a safer, greener alternative to traditional methods like Gamma irradiation and ethylene oxide, avoiding the use of carcinogenic or radioactive materials. E-beam sterilization is known for its rapid dose delivery rate, which contributes to material compatibility and efficiency, allowing it to process multiple truckloads of products per day when optimized for E-beam's characteristics. The E beam technology involves directing a concentrated, highly charged stream of electrons generated by accelerators at the items to be sterilized. The energy from the electrons disrupts the DNA of microorganisms, effectively sterilizing the product without the use of heat or excessive radiation exposure.

E beam sterilization equipment specification

Model	LMEB-10M (LA-II DZ10/20)
Output beam energy	10MeV
Output maximum beam current	2mA
Beam pulse width	8~16µs binning switching
Pulse repetition rate	1~550Hz real-time adjustable
Electron beam scanning width	300～800mm
Energy instability	≤ 5%
Scanning unevenness	≤ ±10%
Beam instability	≤ ±5%
Under-beam transport speed	1～15m/min
Power consumption at full power output	≤115 kW
Irradiation source	Electron beam
Beam power	20KW
Penetration	45mm ~500mm
Electron accelerator size	358.5m(LWH)
Electron accelerator weight	5 tons
Footprint	227.58m(LWH)
Lead time	10 months

Applications of e beam sterilization equipment

E beam sterilization equipment is versatile and finds applications across various industries, primarily due to its efficiency, efficacy, and minimal environmental impact compared to other sterilization methods. Some of the key applications include:

1. Medical Devices

E-beam sterilization is widely used for sterilizing single-use medical devices such as syringes, catheters, and surgical gloves. Its ability to efficiently sterilize without leaving residues makes it ideal for items that come into direct contact with patients.

2. Pharmaceuticals

E-beam is employed to sterilize pharmaceutical products, including certain drugs and biologics. It is particularly useful for products sensitive to heat or moisture, as e-beam sterilization operates at ambient temperatures.

3. Packaging Materials

Sterilization of packaging components, especially those used in the medical, pharmaceutical, and food sectors, is critical. E-beam sterilization can effectively treat various packaging materials, ensuring they are free of contaminants before coming into contact with sterile or consumable products.

4. Cosmetics and Personal Care Products

To ensure safety and prolong shelf life, e-beam sterilization is used on cosmetics and personal care items. This method is effective against a broad spectrum of microorganisms and does not leave harmful residues.

5. Food safety and Agriculture

E-beam technology is applied to decontaminate spices, herbs, and certain fresh and dried food products. It can eliminate pathogens and pests, improving food safety without using chemical treatments.

6. Laboratory and Research

E-beam sterilization is utilized in laboratories for sterilizing labware, experiment components, and samples. It supports research by ensuring materials are free from contamination without altering their properties.

7. Spacecraft and Aeronautics

Components and instruments used in space missions may be sterilized using e-beam to prevent the accidental transport of terrestrial bacteria and microorganisms to extraterrestrial environments, a concept critical for planetary protection.

Advantages Across Applications

Rapid Process: E-beam sterilization is relatively quick, allowing for high throughput.

Low Temperature: Ideal for temperature-sensitive products.

No Residues: Does not leave behind harmful residues, avoiding the need for post-sterilization washing.

Environmentally Friendly: Does not produce hazardous waste or use toxic chemicals.

Given its broad application, e-beam sterilization continues to be a preferred method for ensuring the sterility of a wide range of products, contributing to public health and safety.

Why beam loss is big potential risk electron beam sterilization medical devices?

Our e beam sterilization equipment has BEAM LOSS monitoring system to reduce potential risk.

What is beam loss?

Electron beam loss refers to the reduction in energy of an electron beam as it travels through matter. As the electrons in the beam interact with the atoms in the material, they can undergo various processes that lead to a loss of energy.

Why beam loss is big potential risk?

1. Can not 100% irradiated the medical device
2. For medical device must require 100% irradiated
3. Residual lots active bacteria to threat patient safety
4. Impact and shortening medical device's expiry date

Here illustrate the random beam loss while sterilization processes. It's high risk for medical device irradiation sterilization

Why choose our electron beam sterilization equipment?

20 years experience	Reduce 60% electricity	Klystron lifespan more than 20,000h
100% Penetration	100% meet up 25kGy	Electron gun lifespan more than 30,000h
No BEAM LOSS	Own 18 radiation factories	Thyristor no lifespan limit
100% safe for MEDICAL DEVICE	90% own technologies	Minimum shielding room footprint only 165m2
Full power consumption ≤115kW	Provide 5 - 10 systems per year	High throughput: 7-10T/Hour